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General Notes on Restoration
A pianola is fundamentally conventional piano, into which a roll-operated player system is incorporated. To accommodate the player components, the casework of the instrument is constructed with additional depth. Below is a brief summary of typical faults found within the relevant areas, along with a description of remedial action where applicable.

1: The Piano Components
To achieve optimum performance from any player piano, it is vital that the piano components are brought up to first class condition and regulated correctly. Furthermore, it is essential to ensure that all is well in this respect before restoration of the pneumatic player system is contemplated.

View of restored piano actionOccasionally, a piano of mature years may succumb to certain defects that significantly compromise tuning stability and/or tonal quality, consequently rendering it beyond economic repair. Areas that may contribute to such conditions are the wrest plank, sound board, bridges, iron frame and strings, as well as the overall structure. Major defects within these areas can be difficult, expensive and sometimes impossible to rectify. Any proposed expenditure would need to be considered carefully in terms of the quality of the piano and its potential retail value if restored. For peace of mind, professional assistance should always be sought when selecting an instrument for purchase, and we are pleased to offer a full appraisal service as part of our work.

Years of use typically results in a great deal of wear within the piano action, necessitating complete replacement of the various felts, leathers, springs and bushings, and in many cases the hammers. Catastrophic faults are thankfully rare within this part of the instrument, unless serious damage has in some way been caused, or if previous workmanship is found to be of poor quality. If the keyboard is in good overall condition, replacement of the cloth bushings and key frame felts is usually desirable, followed by careful cleaning and levelling. Alternatively, should the original key tops be damaged beyond repair, recovering is considered to be the best option.

Regulation of the piano action and keyboard is carried out upon completion of major repairs or refurbishment.


2: The Pneumatic Player System
We have already established that the player system is predominantly pneumatic and in fact invariably functions on suction. Upon operation of the foot treadles, which are connected to large exhauster bellows, air is extracted incrementally from within the system, thus maintaining the required reduced pressure. On electrically powered instruments, typically any kind of reproducing piano, an electric motor is found in place of the foot treadles. The principal of operation however is otherwise the same.
Duo-Art expression box with new rubber cloth

Deterioration of the player system can manifest itself in some very noticeable ways, the
most obvious of which is a need for very energetic pedalling. This is caused by a general lack of airtightness throughout the system, which is inevitable due to the inherent nature of the materials these instruments comprise. The bellows within a player piano, from the smallest individual note pneumatics, through to the main exhauster, are all covered with rubber impregnated cotton cloth. As the rubber perishes, the cloth not only becomes porous but also resists movement as a result of becoming quite rigid. Also prone to deterioration is the rubber tubing, copious quantities of which are used to interconnect the various components, along with different types of leather that are used within the valve chest and for gaskets.

The restoration process involves replacement of all time-expired materials and the subsequent regulation of all valves and governing devices. A correctly restored pianola should require only the slightest effort when pedaling, although few people actually realise this until a refurbished instrument is encountered for the first time.

Restored Aeolian roll-drive motor

3: The Casework
The veneer of the cabinet is usually finished
in shellac (French polish) or nitrocellulose lacquer in the case of some later instruments. If the condition of the finish is very poor, or the veneer requires extensive repairs, it is likely that it will need to be completely removed and re-applied.

Click here to find out about some restoration work carried out in the past.

Copyright © 2007 Michael Boyd. All rights reserved.